Double-Sheet Detection Using Contrinex’s Smart Double-Sheet Sensors Solves a Persistent Problem for Manufacturers of Formed Metal Parts

New additions: ActivStone® coated versions and full compatibility with any IO-Link Master

Configured via a dedicated no-code app or now directly with any IO-Link Master, Contrinex Smart Double-Sheet Detection Sensors distinguish with exceptional accuracy between single- and double-sheet conditions, in real time.

At SPS in Nuremberg, Germany (Hall 7A, Stand 430), Contrinex unveils its latest non-contact double-sheet detection solution—addressing one of the most persistent challenges for manufacturers of formed metal parts in automotive and related industries. Earlier versions offered fast, no-code configuration via the PocketCodr configurator—ideal when consistently detecting double sheets of the same material. Now, a new alternative version is available that enables direct configuration via any IO-Link Master, giving customers the flexibility to adapt detection parameters for different materials, such as switching seamlessly between steel and aluminum in automated lines. Both versions remain available, so users can choose the best fit for their application.

Meeting the challenge of modern metal-forming

In the automotive industry, where sheet-metal presses handle an ever-increasing variety of steel and aluminum thicknesses, double-sheet errors are harder to detect but potentially more damaging. Contrinex Smart-Measurement Sensors, featured live at Stand 430 in Hall 7A, not only detect the presence of a sheet but also identify when two sheets adhere together, in real time and without interrupting the production process.

Contrinex Smart-Measurement Sensors: Rising to the Challenge in Automotive and Machine-Tool Applications

Multi-function sensing in real time—now available in compact miniature versions and robust ActivStone® coated variants for easier integration and increased durability.

At SPS in Nuremberg, Germany (Hall 7A, Stand 430), Contrinex will showcase its latest Smart-Measurement Sensors, engineered for the toughest industrial environments. Combining precision measurement with proven durability, the range now includes miniature variants and ActivStone® coated models for even greater resilience.

Performance in Extreme Conditions

Contrinex Weld-Immune Sensors set the benchmark for robustness in heavy-duty welding cells. Resistant to heat, spatter, and magnetic fields, they deliver exceptional impact resistance, long service life, and reliability where it matters most.

New highlights include:

• Expanded portfolio with a Miniature Flat Pack sensor (2 mm sensing distance) and an M30 Non-Embeddable sensor (up to 40 mm sensing distance), both in a one-piece stainless-steel housing
• High-flex connectivity options (cable or pigtail) with illuminated LED connectors and protective PTFE tubing
• Harsh Environment Cables rated for continuous high temperatures up to 200 °C, or 260 °C with protective tubing

Within industrial automation, the Photoelectric Miniature Sapphire Sensor offers unparalleled performance in a compact housing. It boasts several key features that have earned praise from users worldwide.

One of the standout features of our Photoelectric Sapphire Sensor is its size and cylindrical beam, which enables seamless integration into even the most compact spaces. Users have commended its ease of installation, as no adjustment is required, thanks to its integrated electronics. This miniature sensor has become indispensable across industries ranging from manufacturing to logistics, owing to its exceptional performance characteristics.

In various applications, this sensor has proven its effectiveness. For example, it has been integrated into transfer tables to detect the passage of sheets with remarkable precision. The spherical lens design ensures that debris doesn't impede its function, guaranteeing smooth operation even in dusty environments.

Similarly, it has been employed in detecting weld points, leveraging its energy-efficient design to detect subtle differences in surface appearance with unparalleled accuracy.

Moreover, this sensor has found utility in diverse applications, including the detection of plastic films, showcasing its versatility across various industries.

It has also become the preferred choice in applications where users seek to replace optical fiber, thanks to its superior performance and cost-effectiveness.

The Photoelectric Sapphire sensor represents not only a technological innovation but also a cost-effective solution for businesses aiming to optimize their automation processes. With its adaptability to diverse environments and applications, it has emerged as the sensor of choice for forward-thinking industries worldwide.

Discover the Contrinex 3D Smart Camera at SPS , Hall 7A Stand 430 — real-time 3D measurement, embedded intelligence, and effortless configuration for modern industrial vision applications.

Application-ready 3D vision — Simple setup, embedded intelligence, instant results

At SPS in Nuremberg, Germany (Hall 7A, Stand 430), Contrinex introduces its 3D Smart Camera, a compact and affordable solution for real-time depth measurement with embedded image processing. Designed for medium to large-sized objects, the camera captures and evaluates 3D images instantly, delivering clear pass/fail results without requiring an external PC or illumination.

The 3D Smart Camera comes with preloaded use cases for common industrial tasks such as multi-zone distance measurement, completeness checks, and object sizing. Using the intuitive Smart Vision configuration app, operators can configure and adjust use cases without programming, while saving and reloading settings via IO-Link to ensure uninterrupted production workflows.

Advantages at a glance

• Plug & Play Setup – Configure in minutes with a no-code app on any device.
• Smart Vision – Embedded intelligence delivers instant pass/fail results without a PC.
• Ready-to-Use Applications – Preloaded embedded use cases for measurement, completeness, and sizing.
• Affordable Connectivity – First 3D smart camera with IO-Link output and standard cabling.
• Built for Industry – Reliable ±5 mm precision in industrial environments.
• Seamless Production Integration – Save and reload configurations via IO-Link for uninterrupted workflows

Double-Sheet Detection Using Contrinex’s Smart Double-Sheet Sensors Solves a Persistent Problem for Manufacturers of Formed Metal Parts

New additions: ActivStone® coated versions and full compatibility with any IO-Link Master

Configured via a dedicated no-code app or now directly with any IO-Link Master, Contrinex Smart Double-Sheet Detection Sensors distinguish with exceptional accuracy between single- and double-sheet conditions, in real time.

At SPS in Nuremberg, Germany (Hall 7A, Stand 430), Contrinex unveils its latest non-contact double-sheet detection solution—addressing one of the most persistent challenges for manufacturers of formed metal parts in automotive and related industries. Earlier versions offered fast, no-code configuration via the PocketCodr configurator—ideal when consistently detecting double sheets of the same material. Now, a new alternative version is available that enables direct configuration via any IO-Link Master, giving customers the flexibility to adapt detection parameters for different materials, such as switching seamlessly between steel and aluminum in automated lines. Both versions remain available, so users can choose the best fit for their application.

Meeting the challenge of modern metal-forming

In the automotive industry, where sheet-metal presses handle an ever-increasing variety of steel and aluminum thicknesses, double-sheet errors are harder to detect but potentially more damaging. Contrinex Smart-Measurement Sensors, featured live at Stand 430 in Hall 7A, not only detect the presence of a sheet but also identify when two sheets adhere together, in real time and without interrupting the production process.

Contrinex Smart-Measurement Sensors: Rising to the Challenge in Automotive and Machine-Tool Applications

Multi-function sensing in real time—now available in compact miniature versions and robust ActivStone® coated variants for easier integration and increased durability.

At SPS in Nuremberg, Germany (Hall 7A, Stand 430), Contrinex will showcase its latest Smart-Measurement Sensors, engineered for the toughest industrial environments. Combining precision measurement with proven durability, the range now includes miniature variants and ActivStone® coated models for even greater resilience.

Performance in Extreme Conditions

Contrinex Weld-Immune Sensors set the benchmark for robustness in heavy-duty welding cells. Resistant to heat, spatter, and magnetic fields, they deliver exceptional impact resistance, long service life, and reliability where it matters most.

New highlights include:

• Expanded portfolio with a Miniature Flat Pack sensor (2 mm sensing distance) and an M30 Non-Embeddable sensor (up to 40 mm sensing distance), both in a one-piece stainless-steel housing
• High-flex connectivity options (cable or pigtail) with illuminated LED connectors and protective PTFE tubing
• Harsh Environment Cables rated for continuous high temperatures up to 200 °C, or 260 °C with protective tubing

Within industrial automation, the Photoelectric Miniature Sapphire Sensor offers unparalleled performance in a compact housing. It boasts several key features that have earned praise from users worldwide.

One of the standout features of our Photoelectric Sapphire Sensor is its size and cylindrical beam, which enables seamless integration into even the most compact spaces. Users have commended its ease of installation, as no adjustment is required, thanks to its integrated electronics. This miniature sensor has become indispensable across industries ranging from manufacturing to logistics, owing to its exceptional performance characteristics.

In various applications, this sensor has proven its effectiveness. For example, it has been integrated into transfer tables to detect the passage of sheets with remarkable precision. The spherical lens design ensures that debris doesn't impede its function, guaranteeing smooth operation even in dusty environments.

Similarly, it has been employed in detecting weld points, leveraging its energy-efficient design to detect subtle differences in surface appearance with unparalleled accuracy.

Moreover, this sensor has found utility in diverse applications, including the detection of plastic films, showcasing its versatility across various industries.

It has also become the preferred choice in applications where users seek to replace optical fiber, thanks to its superior performance and cost-effectiveness.

The Photoelectric Sapphire sensor represents not only a technological innovation but also a cost-effective solution for businesses aiming to optimize their automation processes. With its adaptability to diverse environments and applications, it has emerged as the sensor of choice for forward-thinking industries worldwide.