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Baumüller Nürnberg GmbH
Product: Drive-integrated control unit b maXX drivePLC

Drive-integrated control unit b maXX drivePLC

Baumüller Nürnberg GmbH

Description

One of the fastest drive-integrated PLCs on the market

Even more flexibility for automation systems: In the servo drives of the new b maXX 6000 range, the drive-integrated control unit b maXX drivePLC handles scalable control tasks up to high-performant synchronous multi-axis applications. This reduces the demand on, minimizes, and accordingly replaces central process loop control, since the drivePLC can also be used as EtherCAT Master to control additional servo converters. With minimal field bus cycle times of up to 250 µs, the integrated control unit is one of the fastest drive-integrated PLCs on the market.

Through digital inputs, the b maXX drivePLC reacts in real time to important events such as touch probes. The advantage: The control unit works with greater efficiency and safety, in particular in environments requiring fast response times.

In addition, the drive-integrated PLC also allows the implementation of smart applications in addition to movement control. The extremely fast interface between drivePLC and servo-controller (local axis) provides access to drive parameters such as voltage, current, power, torque, revolutions per minute, and position. Using their own control algorithms and IoT functionalities, engine manufacturers can thus offer their clients added value.

Completely new IoT solutions become possible using the analog high-speed inputs (no additional hardware required, minimum scanning time 1 μs). For example, a mechanical vibration sensor can be attached directly, so as to perform a vibration analysis directly in the drive system PLC.

This excellent connectivity enables the design of highly flexible and modular structures through interfaces such as OPC, UA, MQTT, EtherCAT, and Ethernet. The b maXX drivePLC is thus ideally set up for future requirements regarding automation or the Internet of Things.

More products by Baumüller Nürnberg GmbH

Servo controller generation b maXX 6000

Servo controller generation b maXX 6000

Boost your performance, reduce your footprint

The new b maXX 6000 servo controller generation stands for more performance and maximum scalability. The increase in performance is achieved for example through newly developed safety functionalities which were devised specifically for applications requiring especially dynamic and precise handling. In the new servo-controllers, the safety module is integrated directly into the device. This allows safety-relevant encoder signals to be analyzed at an even higher resolution. That way, speed and position precision can once again be significantly improved, helping reduce machine cycle times.

Numerous hardware and software options ensure maximum scalability, so that drives can be even better adapted to the requirements of the specific application. A large number of encoder, hardware, and safety options is available. For the hardware, the signal bus, service option, digital and analog I/Os, and brake connection can be selected, among other things. With regard to safety, different variations are available, from the simple hardware-controlled STO (Safe Torque-Off) through to higher safety functions actuated via FSoE (FailSafe over EtherCAT), all of which comply with the highest safety level.

Baumüller is also setting new standards for device dimensions: In addition to the space-saving side-by-side system (b maXX 6300), the mono units (b maXX 6500) are also significantly more compact. The installation volume is thus greatly reduced, enabling even smaller control cabinets.

But the servo can do a lot more: the drive can be used as a sensor/sensor hub and provides scalable IoT connectivity, for example as a cloud link through edge computing.

Highly adaptable for greater efficiency and productivity

Highly adaptable for greater efficiency and productivity

Baumüller at SPS 2026

Under the motto “Invisible Power – flexibility for industrial excellence,” Baumüller is presenting itself this year at SPS 2026 as an enabler of process optimization and efficiency increases and as a provider of intelligent drive technology with extra functionalities. From November 24 to 26 in Nuremberg in Hall 1 at Booth 560, the drive specialist will showcase its solution expertise with flexible components and value-focused software, illustrated through various drive architectures and control topologies.

Scalability at every level

As an expert in complex, application-specific drive and automation solutions, Baumüller is not only a manufacturer but also a consultant for the selection and design of drive and automation solutions. In the area of control architecture, the high level of flexibility is evident in the fact that Baumüller can implement its motion control and monitoring functionalities as drive-integrated solutions via the decentralized control platforms softdrivePLC or drivePLC, so that any master controller can be used regardless of manufacturer. In the area of drive architectures, Baumüller offers a selection of high-performance power sections for line-up configurations as well as power modules and single axes for high power ranges, which enable optimal energy efficiency in the DC link.

As a motor manufacturer with a high level of in-house production depth for servo motors, three-phase synchronous motors, and torque motors, Baumüller is also presenting a motor modular system that offers an incomparable selection of frame sizes, power ratings, connector variants, different cooling methods, and various mechanical connection options.

In the software area, Baumüller will present its preprogrammed templates and libraries with motion and analysis functions at SPS 2026, which meet the requirements of highly synchronized applications.

With its broad range of engineering services, Baumüller provides process-oriented consulting using modern simulation technology to support the selection of the individually suitable drive system.

New servo drive technology for high power

New servo drive technology for high power

Baumüller presents b maXX 6500 high power servo drives at SPS

At SPS Smart Production Solutions in Nuremberg from November 24 to 26, 2026, Baumüller will present its new servo drives specifically for high power. In Hall 1 at Booth 560, the drive specialist will present an attractive solution especially for manufacturers of electric injection molding machines and extruders as well as for forming technology, which reduces the connected load and thus operating costs.

The new servo drives are part of the current b maXX 6000 series and, similar to the mono-axis units b maXX 6500, are designed for high power. They complement the existing portfolio, as unlike the mono-axis units they are not connected directly to the power supply, but to the DC link. The advantage here is that short-term load peaks do not affect the level of the connected load and therefore do not drive up the connection price for the operator. It can be used in combination with the b maXX 6500 mono-axis units. Eliminating the infeed creates a cost-optimized variant for higher power levels.

The high power servo drives cover a power range from 40 to 315 kW in three frame sizes, 4, 5, and 6. Numerous cooling options enable optimal adaptation to the requirements of the application. By using through-panel mounting, for example, the power loss in the control cabinet can be reduced. In many cases, costly cabinet cooling and air conditioning can be dispensed with. The water cooling option reduces the footprint and enables economical control cabinet layouts.