SOLENOID INTERLOCK AZM150

Schmersal is expanding its digital portfolio to include realistic 4D models of safety-related components, opening up new perspectives for virtual machine planning. These include the digital twin of the AZM40 solenoid interlock, the DHS door handle system and the BDF40 control panel. These 4D models not only depict the geometric properties of the physical components in three dimensions, but also add a fourth dimension: the behaviour in real operation. Components such as the AZM40 solenoid interlock are reproduced completely digitally and behave exactly like their real-life counterparts in virtual space. The virtual mapping of signal currents and control sequences allows complete machine processes to be simulated realistically.

Virtual commissioning as the key to efficiency

A key advantage of 4D models is the ability to commission machines and systems virtually - even before they are physically installed. This allows errors to be detected at an early stage, optimises development processes and saves costs. The possibility of connecting 4D models directly to real control systems, for example via Beckhoff or Siemens systems, is particularly noteworthy. In this way, system settings and control programs can be tested and optimised before actual commissioning takes place.

Standardised simulation: Schmersal relies on FMU models

One innovation is the availability of behavioural models as FMUs (Functional Mock-up Units). This enables standardised integration into different simulation environments such as Siemens Simit, the 3DEXPERIENCE platform from 3DS or ISG-virtuos. The FMU version of the AZM40 has already been successfully implemented. This significantly improves the interchangeability and reusability of the models – a decisive step for the scalability of digital twins in the industry.

AZM40 opens digital model catalogue in TwinStore

The 4D model of the AZM40 was also the first Schmersal component to be published and made available in the "TwinStore" – an online store for prefabricated and ready-to-use 4D simulation models. The release of the AZM40 as the first TwinStore package marks the start of a successive expansion of the Schmersal Group's digital model catalogue.

The demands on modern production facilities are increasing: safety, efficiency and sustainability must go hand in hand today. With the guiding principle "Safety. Smart. Sustainable." tec.nicum, the Schmersal Group's service division, shows how machine safety can be intelligently combined with digital technologies and practical implementation - for a sustainable industry.

The focus is on AI-supported security monitoring, digitalised lockout-tagout processes and energy optimisation tools. The combination with augmented reality (AR) makes safety plannable and tangible - planning becomes visually tangible, investments transparent and costs clearly calculable.

Digital planning meets real implementation

"We are showing how digitalisation is redefining machine safety," explains Anton Ivanov, Head of Sales & Operations at tec.nicum GmbH. "By combining CAD technology, AR visualisation and AI-based analysis, we are increasing plant safety and minimising downtimes." The company relies on a turnkey approach: customers receive everything from a single source, from consulting and engineering through to implementation. Practical examples from real projects illustrate how companies can benefit in the long term - technically, organisationally and economically - from the combination of digital tools and security expertise. "Our goal: to make your processes more secure, efficient and future-proof - and to relieve our customers as much as possible in the process."

One highlight is the integration of CAD technology with augmented reality (AR). This means that safety concepts and system layouts are not only visualised, but can also be experienced interactively. Investments become transparent and costs can be clearly calculated - even before the first move is made. The AR overlay on machines provides a glimpse into the future of safety and makes complex interrelationships intuitively understandable.

Turnkey approach for maximum relief - complete solutions from a single source

tec.nicum offers manufacturers and operators a comprehensive service: from consulting and engineering to implementation. Whether innovative engineering tools, 3D visualisations or customised processes - all services come from a single source. The result: safe, efficient and sustainable production solutions with minimal effort for the customer.

With the BDF20, Schmersal presents a particularly compact and slim control panel. The new model has two control points and can be optimally integrated into modern door interlock systems thanks to its minimalist design.

Compact, flexible, customisable - Quick installation with M12 connector

The small BDF20 control panel is optionally available in combinations of emergency stop, illuminated pushbutton and indicator light. With its push-button caps in twelve colours, it can be flexibly adapted to the application. The M12 plug connection ensures quick and error-free installation. The control panels with emergency stop can also be connected directly to the Schmersal safety field box. The plug connection on the control panel can be concealed and protected against tampering using the optional MS-BDF40 mounting kit.

Stand-alone solution or system module

The BDF20 can either be used as a stand-alone solution or combined with the AZM40 solenoid interlock and the DHS door handle to form a solenoid interlock system. Thanks to its compact design and flexible installation, the BDF20 is also suitable for door systems with double acknowledgement: a door interlock system with BDF20 or BDF40 as well as AZM40 and DHS is installed on the outside, while a BDF20 with emergency stop and illuminated pushbutton is installed on the inside.

DHS door handle: handle and display in one

In the door interlock system, the DHS door handle combines the function of a robust door handle and an indicator for various machine statuses. The machine statuses are signalled over a large area via the lighting of the DHS in seven different colours, which are individually controlled by the user to display the defined machine status in each case.

Optimised system integration for safety components

The solenoid interlock system is designed for optimum interaction with the AZM40 solenoid interlock and the BDF20 and BDF40 control panels. In addition, the door handle can also be combined with safety sensors from the RSS36 and RSS260 series if no locking function is required.

IO-Link Safety is establishing a new standard for functional safety in industrial automation. The technology transfers the principles of proven IO-Link communication to safety-related components and enables standardised, bidirectional communication right down to field level for the first time. Schmersal is one of the pioneers of this development and is presenting the AZM42 solenoid interlock and the RSS362 safety sensor, the first IO-Link safety products that will soon be available for delivery.

IO-Link Safety marks a turning point in industrial safety technology. The standardised communication path combines functionality and safety on one platform and creates the basis for intelligent, self-monitoring systems. This results in clear advantages for machine builders and operators: lower installation costs, greater transparency, faster diagnostics - and previously unrivalled flexibility," says Volker Heinzer, Strategic Product Manager for Industrial Communication and Industry 4.0 at the Schmersal Group.

Standardisation at an international level

The new interface meets the highest safety requirements in accordance with PL e (EN ISO 13849-1) and SIL 3 (IEC 61508/62061) and has been standardised in the international standard IEC 61139-2. This means that safety components from different manufacturers can work together interoperably - a milestone for Industry 4.0.

New products: AZM42 and RSS362

In addition to its compact design and high safety performance, the AZM42 solenoid interlock now also offers comprehensive diagnostic data in real time, for example on the supply voltage, temperature and RFID signal quality. The RSS362 non-contact safety sensor supplements these functions with intelligent diagnostic options and also supports secure bidirectional communication.

Both devices enable simple integration via standard three-wire cables with M12 connectors, thus reducing installation effort and costs. Thanks to the data storage function and offline configuration, maintenance and series production can be organised more efficiently.

Schmersal is expanding its digital portfolio to include realistic 4D models of safety-related components, opening up new perspectives for virtual machine planning. These include the digital twin of the AZM40 solenoid interlock, the DHS door handle system and the BDF40 control panel. These 4D models not only depict the geometric properties of the physical components in three dimensions, but also add a fourth dimension: the behaviour in real operation. Components such as the AZM40 solenoid interlock are reproduced completely digitally and behave exactly like their real-life counterparts in virtual space. The virtual mapping of signal currents and control sequences allows complete machine processes to be simulated realistically.

Virtual commissioning as the key to efficiency

A key advantage of 4D models is the ability to commission machines and systems virtually - even before they are physically installed. This allows errors to be detected at an early stage, optimises development processes and saves costs. The possibility of connecting 4D models directly to real control systems, for example via Beckhoff or Siemens systems, is particularly noteworthy. In this way, system settings and control programs can be tested and optimised before actual commissioning takes place.

Standardised simulation: Schmersal relies on FMU models

One innovation is the availability of behavioural models as FMUs (Functional Mock-up Units). This enables standardised integration into different simulation environments such as Siemens Simit, the 3DEXPERIENCE platform from 3DS or ISG-virtuos. The FMU version of the AZM40 has already been successfully implemented. This significantly improves the interchangeability and reusability of the models – a decisive step for the scalability of digital twins in the industry.

AZM40 opens digital model catalogue in TwinStore

The 4D model of the AZM40 was also the first Schmersal component to be published and made available in the "TwinStore" – an online store for prefabricated and ready-to-use 4D simulation models. The release of the AZM40 as the first TwinStore package marks the start of a successive expansion of the Schmersal Group's digital model catalogue.

The demands on modern production facilities are increasing: safety, efficiency and sustainability must go hand in hand today. With the guiding principle "Safety. Smart. Sustainable." tec.nicum, the Schmersal Group's service division, shows how machine safety can be intelligently combined with digital technologies and practical implementation - for a sustainable industry.

The focus is on AI-supported security monitoring, digitalised lockout-tagout processes and energy optimisation tools. The combination with augmented reality (AR) makes safety plannable and tangible - planning becomes visually tangible, investments transparent and costs clearly calculable.

Digital planning meets real implementation

"We are showing how digitalisation is redefining machine safety," explains Anton Ivanov, Head of Sales & Operations at tec.nicum GmbH. "By combining CAD technology, AR visualisation and AI-based analysis, we are increasing plant safety and minimising downtimes." The company relies on a turnkey approach: customers receive everything from a single source, from consulting and engineering through to implementation. Practical examples from real projects illustrate how companies can benefit in the long term - technically, organisationally and economically - from the combination of digital tools and security expertise. "Our goal: to make your processes more secure, efficient and future-proof - and to relieve our customers as much as possible in the process."

One highlight is the integration of CAD technology with augmented reality (AR). This means that safety concepts and system layouts are not only visualised, but can also be experienced interactively. Investments become transparent and costs can be clearly calculated - even before the first move is made. The AR overlay on machines provides a glimpse into the future of safety and makes complex interrelationships intuitively understandable.

Turnkey approach for maximum relief - complete solutions from a single source

tec.nicum offers manufacturers and operators a comprehensive service: from consulting and engineering to implementation. Whether innovative engineering tools, 3D visualisations or customised processes - all services come from a single source. The result: safe, efficient and sustainable production solutions with minimal effort for the customer.

With the BDF20, Schmersal presents a particularly compact and slim control panel. The new model has two control points and can be optimally integrated into modern door interlock systems thanks to its minimalist design.

Compact, flexible, customisable - Quick installation with M12 connector

The small BDF20 control panel is optionally available in combinations of emergency stop, illuminated pushbutton and indicator light. With its push-button caps in twelve colours, it can be flexibly adapted to the application. The M12 plug connection ensures quick and error-free installation. The control panels with emergency stop can also be connected directly to the Schmersal safety field box. The plug connection on the control panel can be concealed and protected against tampering using the optional MS-BDF40 mounting kit.

Stand-alone solution or system module

The BDF20 can either be used as a stand-alone solution or combined with the AZM40 solenoid interlock and the DHS door handle to form a solenoid interlock system. Thanks to its compact design and flexible installation, the BDF20 is also suitable for door systems with double acknowledgement: a door interlock system with BDF20 or BDF40 as well as AZM40 and DHS is installed on the outside, while a BDF20 with emergency stop and illuminated pushbutton is installed on the inside.

DHS door handle: handle and display in one

In the door interlock system, the DHS door handle combines the function of a robust door handle and an indicator for various machine statuses. The machine statuses are signalled over a large area via the lighting of the DHS in seven different colours, which are individually controlled by the user to display the defined machine status in each case.

Optimised system integration for safety components

The solenoid interlock system is designed for optimum interaction with the AZM40 solenoid interlock and the BDF20 and BDF40 control panels. In addition, the door handle can also be combined with safety sensors from the RSS36 and RSS260 series if no locking function is required.